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How To Make Carbon Fiber Parts

Carbon fiber is a highly versatile and efficient material, driving innovation in various markets from aerospace to healthcare. They outperform traditional materials such as steel, aluminum, wood, or plastic and enable the fabrication of high-performance lightweight products.

How To Make Carbon Fiber Parts 1

There are 2 main methods to manufacture carbon fiber parts, meaning that whatever your budget, product requirements, or project parameters, carbon fiber parts can be created for you.

 

Autoclave Molding: Advanced manufacturing process used primarily in the aerospace, automotive, marine, and sporting goods industries to create high-performance composite materials. This process involves applying heat and pressure within an autoclave (a pressurized, heated chamber) to cure composite materials, typically carbon fiber or fiberglass prepreg. To provide ultra-lightweight components that offer an excellent aesthetic appearance. Pre-preg carbon fiber molding has applications in racing and luxury cars, commercial drones, industrial parts, medical devices, and sporting goods.

 

Mold Compress: Well-suited for producing high-volume, high-strength, and complex parts from composite materials. This process involves placing a material, often preheated, into an open, heated mold cavity, then closing the mold and applying pressure to force the material to the shape of the mold. As the material cures or cools, it solidifies into the final part shape. The compress molding method is used for small products with high-performance designs.

 

We manufacture carbon fiber parts for many projects in the following applications

1. Automotive Industry:

  • Intake & exhaust systems
  • Energy fittings
  • Diffusers;
  • Lip spoilers;
  • Splitters;
  • Interior parts
  • Motorcycle silencer muffler tips, fairings.

2. Industry:

  • Lightweight automated machine robotic arms and other parts;
  • Industry machine casings;
  • Scanner or mechanical inspection machine parts
  • Carbon fiber sheets

3. Medical and Health Care Devices

  • Wheelchairs, ultra-low weight carbon sheets;
  • Artificial limbs, foot orthoses, back orthoses;
  • X-ray scanner table tops penetrated by X-ray radiation.
  • 4. Aerospace
  • UAVs and Drones;
  • Battery boxes/cases.

5. Marine

  • Boat parts, antennas, mast

6. Sports Goods

  • Sailing boat equipment;
  • Diving backplates;
  • Surfboard
  • Skating Board